Shandong giant tube industry according to the “relying on technical means to promote cost reduction and price two core work” requirements, fully implement the “double 200″ potential task, based on post, active, actively plan new ideas, hard measures, through accurate grasp the customer demand, optimization process, strengthen process control, etc., improve product cash ability, to the good development of production and operation for the transformation and upgrading of high quality development.
Take the initiative to connect with the market, and strengthen the quality management of high-end products.The factory takes the supply of the OEEMS as the core, accurately locate customer needs, reduce the occurrence of production surplus materials and quality objections, and ensure the completion of quality tasks.Through real-time understanding of the steel market market, do a good job in market research, actively participate in the research and development of high innovation efficiency, high gross margin products, improve the proportion and quality of high-end products, improve the comprehensive price.Guided by technological innovation, the corresponding product development and quality improvement affect the product quality problems such as reducing the oxygen at the end point of the converter, reducing the RH oxygen blowing amount, actively carry out quality and technical issues by reducing the fluctuation of continuous casting surface, and steadily promote the process standardization.Relying on prenatal confirmation, various rules and regulations are sorted out, clarify key control points, strengthen the training of post operators, strengthen supervision and inspection and assessment, strictly grasp the process control, and help improve the quality of high-end products and create more results.
Optimize the process flow and promote the steady-state casting with high pull speed of continuous casting.In order to speed up the pace of production organization and improve the operation rate of continuous casting machine, the factory, on the basis of completing the iron consumption target, gives full play to the pulling role of continuous casting, create a working atmosphere where everyone creates efficiency and excellence, and improve the control ability of the production process.In order to promote the speed of the whole process, continue to promote the production organization mode of “double machine to double furnace, single machine to single furnace”, strengthen the precise loading of the converter, after the furnace and refined small waste steel addition, continuous casting on time.According to the current production characteristics, formulate goals, measures, responsible persons and time nodes in stages, pay attention to the implementation of measures, evaluate the efficiency according to the time node, and combined with the quality needs of different steel types, organize the production mode of constant pull speed or constant pass steel volume, to ensure the stability of output and quality.
We will strengthen process control and ensure efficient and stable and smooth production.According to the new production situation and characteristics, the factory revised and improved the accident management measures, listed the production and consumption impact as the main impact, and listed the variety and quality impact as a single assessment.Strictly implement the responsibility system for job safety, continue to carry out the investigation and treatment of hidden dangers, urge and improve the consciousness of managers at all levels to perform their duties in their efficient production and the enthusiasm of employees to participate in the investigation of hidden dangers.The accident cases were sorted out and analyzed, and the production process quality management of each process was strengthened, so as to reduce the accident shutdown times and impact time of the continuous casting machine by more than 50%, so as to lay a solid foundation for the stability of product quality and create more benefits for the company.
Post time: Mar-07-2022
